Some of our customers know exactly which board grade they need. These cookies help provide information on metrics the number of visitors, bounce rate, traffic source, etc. Thickness. Also, a rectangle of any of the component layers of containerboard, or of paper or a web of paperboard as it is being unwound from the roll. Original corrugated flute design.B-Flute:Appx 47 flutes per foot and measures 1/8 thick; often for canned goods.C-Flute:Appx 39 flutes per foot and measures 5/32 thick; common for shipping cartons.E-Flute:Appx 90 flutes per foot and measures 1/16 thick.F-Flute:Appx 125 flutes per foot and measures 1/32 thick; for small retail packaging. Score or Scoreline:An impression or crease in corrugated or solid fiberboard, made to position and facilitate folds. Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. get in touch with our corrugated specialists. Double Wall Corrugated Box ECT/Mullen Conversion Chart; Max. Regular Slotted Container (RSC):A box style created from a single sheet of corrugated board. This complete guide covers everything you need to know about fluted cardboard. Flute direction may be perpendicular to the length of the sheet (usually for top-opening RSCs) or parallel to the length of the sheet (usually for end-opening RSCs). as applied by a Mullen Tester. Bursting strength. So how does the breadth of choice factor in when it comes to the components of corrugated cardboard? Cheaper boxes may not survive the hazards of everyday shipping and handling. So that definitely played a role in the machine's performance. Themediumis the wavy, fluted paper between the liners. This is a combination of the B and C flutes to create a 6mm thick fluting material. per in.) . There are four common types: Corrugator:The machine that unwinds two or more continuous sheets of containerboard from rolls, presses flutes into the sheet(s) of corrugating medium, applies adhesive to the tips of the flutes and affixes the sheet(s) of linerboard to form corrugated board. 60 pt particle board in the US refers to 1.5mm gray board in China, which is perfect for . For example, the label on a box may say it has a 200K/B/200T paper grade. Dimensions should always be stated in the sequence ofLength,WidthandDepth(exceptions include bookfolds, bin boxes and dividers, where the sequence is Width, Length and Depth). Partitions(orDividers) provide a separate cell for each item in a box. Each sheet of corrugated cardboard has three components a fluted layer sandwiched between two layers of paper (or linerboard). Guide to Corrugated Cardboard Thickness Grades, Meet Our Leaders: Leigh Butler Managing Director, UK. End-to-end or side-to-side compression may also be of interest for particular applications. Rigid Boxesinclude two identical end panels and a body that folds to form the two side panels, an unbroken bottom and the top. Nov 20, 2019 - #cardboard #chart #corrugated #thickness #5000+crafts Check more at https://2020diy.club/corrugated-cardboard-thickness-chart/ Boxboard:The types of paperboard used to manufacture folding cartons and set up (rigid) boxes. In digital printing, the printer deposits toner directly onto the media substrate, assembling the image for print from numbers and formulas (code). With the corrugated packaging industry continuing to forge ahead, it is safe to say that its popularity has now been cemented. This method is used on heavy double wall and triple wall as an alternative to burst. The user makes both the flap and joint closures. Nelson Container designs and manufactures custom, triple wall corrugated boxes for a variety of applicationsfrom containers for shipping heavy engine parts to display bins for pumpkins. Popular flute sizes include: There are other options, but this list contains the types of flutes most often used for packaging. Corrugated fiberboard boxesare widely utilized in retail packaging, shipping cartons, product displays and many other applications requiring a lightweight, but sturdy material. Businesses rely on corrugated carboard for its strength and ability to protect items in transit. Ply:Any of the several layers of linerboard or solid fiberboard. As your partner in packaging, were here to make sure your products make the best impression on your customersand that starts with the box. C Flute. F flute 0.8mm thickness. Stick with us as we deep-dive into this exciting material. (9 mm). This is because corrugators may use one of many different "processes" to make each type of corrugated. We can talk you through every aspect of your setup or advise when it comes to adding just one specific testing solution whatever suits you best. Carton:A folding box made from boxboard, used for consumer quantities of product. Ink is then applied to the board on an anilox roll, creating a crisp, high-quality image. However, cardboard thickness can impact your printing results, so this is something to consider if youre looking for high-resolution printing on your branded boxes. The board profile is super-thin which in turn reduces box size and saves store space. For example, cardboard thickness is an important packaging component you must consider when choosing the best packaging for your brand. The corrugated board packaging market was valued at over $262 billion in 2019, and is expected to reach nearly $400 billion by 2025. Refers to the arch or wave-shaped contour of the paper used as the medium layer of the corrugated board . Double-walled and thicker varieties are used for heavier jobs. needed to cause compressive failure of an on-edge specimen of corrugated board. 1 inch = 25.4 mm = 1000 lbs. Corrugated board is manufactured on large high-precision machinery lines called corrugators, usually running at about 500 feet per minute (2.5 m/s) or more. Thelengthis always thelongerdimension, and thewidthis always theshortestdimension, measured along the opening of the box. Usually defined by one scoreline and three edges. Your paper cannot be more than 4.25 inches high x 6 inches long x 0.016 . 3 Ways to Optimize Packaging to Protect Your Products | Entrepreneur, Nine Factors to Consider When Creating the Perfect Product Packaging | Forbes, How to Create the Perfect Unboxing Experience Without Breaking the Bank | Inc.com. Also, a large box used to contain a volume of product (e.g., bulk box). Corporate Office:4000 Ferry RoadAurora, IL 60502, Need Help? Fluted Cardboard grades. 2023 Hanchett Paper Company. 90 to 100 GSM is often used for printer paper. . '3 ply'. Corrugated cardboard is still a great packaging choice and proves itself to be a strong material considering its light weight and affordability. The inner flaps, with no gap, provide a level base for products. Corrugated material is measured by several factors, including bursting test, edge crush test, combined weight of material, maximum weight of contents, and outer dimensions. A carton is not recognized as a shipping container. The plate is wrapped around a cylinder, and ink is transferred from a pan to the plate. Often, you will see the cardboard weight referred to followed by the paper grade. Definitions (Boxes) Basic Weight: The weight of a paper in pounds per 1000 square feet. The C is the second-thickest corrugated flute available, measuring about 3.2 millimeters or 11/64 inches in thickness. Cardboard is significantly stronger, but paperboard is better for the boxes that contain parts inside a package. They may be simple rectangle, scored, slotted or die-cut shapes. Our Sales team will be in touch within 48 hours. Cardstock is thicker than regular printer paper but thinner and more flexible than cardboard, sort of a happy medium between the two. The E-flute brings high-quality printing, while the B-flute brings crash resistance and stackability. Its very stiff and durable. per in. For example, 60 pt = 60 * 0.0254mm = 1.524mm. Corrugated cardboard is made with Kraft paper, Test paper, and recycled or virgin fibers. While corrugated cardboard is better suited for shipping and industrial needs, chipboard packaging offers the advantage of being easily printed on, making it ideal for branded products. B-Flute is 1/8 inch thick, flatter surface for higher quality printing and die cutting. We manufacture the full range of internationally recognised FEFCO style products to the highest specification, using the best quality materials, tested in our UKAS accredited lab. Single wall double face board, a.k.a. There are several different flute sizes to choose from, ranging from minuscule to substantial. The extra thickness also makes the box wider and heavier, which means higher shipping costs. Not only do you need to consider the cost of the packaging components themselves, but you also need to consider how much it costs to ship with these packaging items since shipping rates are determined by size and weight. The below chart provides a comparison between the paper types, sheet size and the weight in pounds. B-Flutes flatter surface area means it consumes less space. Primarily used for packaging glassware or other fragile items. The fiber used to make flutes can be either Semi-Chem (SC) or Waste-Based. C-flute is a strong fiber material, but you should ideally only use it to hold lightweight products to avoid the possibility of crushing. A sturdy micrometer ideal for measuring corrugated is the 49-87 Digital Micrometer. Our co-packing and order fulfillment services package and ship products coast to coast. Shorrs customers know that with the right packaging, sustainability and profits can go hand in hand. Some of the most common types include: Regular Slotted Container (RSC) All flaps have the same length, and the two out flaps are one-half the containers width, so that they meet at the center of the box when folded. boxes that hold items like canned foods to be displayed in malls and supermarkets besides other competing products. Here is a handy chart to compare all of these variables. Making Large \\ Heavy \\ Extra Safe Boxes. Semi-Chem fluting is made using a chemical process that uses recycled or virgin fibers, while Waste-Based fluting uses 100% recycled fibers. Of course, budget is also an important factor when choosing to package your brand. The blank is scored and slotted to permit folding. Text paper is widely used the booklet printing, manual printing, catalogue printing. Brown Corrugated Sheet, Gsm: 64 Gsm 32/ Kilogram. This is a thin fiber material with much lower stacking and compression strength. Hardware. 1 pt = 0.0254mm. Inner Packing Piecesare scored and/or folded pieces of fiberboard used for cushioning, suspension and separation, and to fill voids. Lightweight and fine. If so, then you might not need packaging thats extremely durable. Center Special Slotted Container (CSSC) Inner and outer flaps are cut to different lengths. The RSC is the most common box style. Corrugated cardboard GSM calculates the total number of each layer paper GSM. Caliper:Usually expressed in thousandths of an inch (mils) or sometimes referred to as points. Caliper measurements are also used as an indirect measure of manufacturing quality. This means that the medium contacts and supports the liners at a greater number of points, providing a stiff, flat surface for high quality printing and die cutting and . It has about 47 flutes per foot. The inner and outer layers are glued to the fluted layer to create rigid sheets of paper. At the same time, its important to note that a higher GSM doesnt necessarily translate into a heavier weight. It usually involves flexography (Flexo), a form of rotary printing where ink is applied to the cardboard using a flexible rubber plate. It is firm but doesn't bulk up your package. Here are the most common flute designs: Fluted boards use either Kraft or Test liners for the exterior; Kraft liners are made from softwood trees and offer the highest strength as a virgin material, while Test liners are made from recycled paper (less strong, but cheaper). Suitable for general use and transit packaging. 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